Volvo Industrial Enigne 280 Stern Drive Removal Steps

 
Volvo Industrial Enigne 280 Stern Drive Removal Steps

2022 Volvo Premium Tech Tool 2.8.150 with Developer Tool

 

This instruction gives you a guide on how to disassemble the stern drive of the Volvo Industrial Engine 208

1. Remove the propeller of the Singleprop stern drive according to the picture.

2. Remove the propeller of the Duoprop stern drive according to the picture. (Pictures show earlier models.)
Notice! Never mix propellers from different drives

3. Remove the hex socket head cap bolts that secure the zinc ring, and then remove it.


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4. Remove the oil drain plug and drain the oil. Remove the dipstick at the same time to facilitate the draining of the oil.


   Replace the drain plug and O-ring on the dipstick.

5  a. Sterndrive Models 280 and 285: Remove the cover (1) on the shifting mechanism and disconnect the shifting cable from the shifting plate, then remove the swivel. Then remove the shift cable locking plate (2).

   b. Sterndrive Model 290: Remove the cover on the shifting mechanism and disconnect the shift cable from the shift plate, then remove the swivel. Remove the screws securing the locking plate and push the locking plate down

6 a. Sterndrive Types 280 and 285:
    important! Double-check the rubber bellows for possible damage and check that the hose clamps are properly tightened.
   Notice! Universal joint bellows and their hose clamps should be replaced every two years. Please contact an authorised repair workshop and have them carry out
   Inspection and replacement of rubber bellows.

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  b. Sterndrive Types 290 and 290A:
   important! Double-check the rubber bellows for possible damage and check that the hose clamps are properly tightened.
   Notice! Universal joint bellows and their hose clamps should be replaced every two years.
   Please contact an authorized repair shop to have them perform rubber bellows

7 a inspection and replacement. Sterndrive Types 280 and 285: Remove the steering helmet and gimbal rubber bellows from the upper gearbox (1), remove the exhaust bellows from the intermediate housing (2), and remove the cooling water connection (3) water hose. Universal joint rubber bellows must be replaced every two years

  b. Sterndrive Type 290: Remove the steering helmet and gimbal rubber bellows from the upper gearbox (1), remove the exhaust bellows from the intermediate housing (2), and remove the cooling water connection (3) Cooling water hose. Universal joint rubber bellows must be

8 a is replaced once. Sterndrive Models 280 and 285: Remove the two locking screws that hold the journal in the beam guard. Using special tool 884874, support the stern drive from below and pull out the journal. Brass drifters are also available. bring up
    stern drive, then place it into a suitable
   in the base.
 
  b. Model 290 Sterndrive: Remove the two locking screws that hold the journal in the beam guard. Support the stern drive from below and tap the journal with a brass drifter or similar. Lift the stern drive and place it on
   in a suitable bracket.

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   Notice! Always replace the bushing (1).